19 Aug 2025

COMPLETE GUIDE TO PALLET TRUCKS: USES, TYPES & BUYING TIPS

For close to two decades, we've been helping business of every size - from small independent retailers to global logistics companies - choose the right pallet trucks for their operations. Having supplied thousands of units across the UK and beyond, we know first-hand how critical the right pallet truck can be to the efficiency, safety, and cost-effectiveness of your workplace.

Using our experience, this guide brings together everything you need to know about pallet trucks: what they are, how they're used, the different types available, and the key factors to consider when buying. Whether you're just getting started or looking to upgrade your current fleet, you'll find expert insights here to help you make the most informed investment.

👉 Explore our full range of pallet trucks here

WHAT IS A PALLET TRUCK?

A palletr truck, sometimes called a pallet jack, is a material handling tool designed to lift and move pallets loaded with goods. They are one of the simplest yet most essential pieces of warehouse equipment, providing a cost-effective and versatile solution for moving heavy loads in tight spaces.

They are one of the simplest yet most essential pieces of warehouse equipment

Unlike forklifts, pallet jacks are more compact, require minimal training, and have lower purchase and maintenance costs. They're the true workhorse of warehouses, retail stores, manufacturing plants, and distribution centres up and down the country.

COMMON USES OF PALLET TRUCKS

Over the years, we’ve seen pallet trucks deployed in virtually every industry. Here are the most common applications:

• Warehousing & Distribution – Shifting pallets quickly across short distances in warehouses.
• Retail & Supermarkets – Moving stock from delivery vehicles to the shop floor.
• Manufacturing – Transporting raw materials or finished products within production lines.
• Logistics & Freight – Loading and unloading delivery vehicles where forklifts may not fit.
• Hospitality & Events – Handling heavy equipment, catering supplies, or event setups.

In short, if you need to move heavy loads safely and efficiently, a pallet truck is often the most cost-effective solution.

Types of Pallet Trucks

Over the last 20+ years, we’ve supplied pallet trucks to businesses in almost every sector—from small retail shops to large-scale distribution centres. One thing we’ve learned is that not all pallet trucks are created equal. Each type is designed with specific applications in mind, and choosing the right one can make all the difference in terms of efficiency, safety, and return on investment.

👉 Explore our full range of pallet trucks for sale

One thing we’ve learned is that not all pallet trucks are created equal. Each type is designed with specific applications in mind

1. Manual Pallet Trucks

The manual pallet truck is the workhorse of the industry. Operated by a hand-pump handle, they require no electricity, are low-maintenance, and extremely cost-effective. They’re compact, durable, and perfect for lighter or occasional use.

Best for: Small warehouses, retail environments, and businesses that move pallets infrequently but still need a reliable handling solution.

👉 Explore our range of hand-operated pallet jacks today

2. Electric Pallet Trucks

Powered by rechargeable batteries, electric pallet trucks significantly reduce operator effort and speed up workflows. They’re ideal for businesses moving large volumes of pallets daily, improving both productivity and workplace safety.

Best for: Busy warehouses, logistics hubs, and distribution centres where efficiency is key.

👉 Shop our range of electric pallet trucks

3. High-Lift Pallet Trucks

A step up from standard designs, high-lift pallet trucks combine lifting and transport in one. They allow pallets to be raised to a comfortable working height, reducing bending and strain for operators—perfect for environments where goods need to be packed, sorted, or assembled.

Best for: Production lines, packing stations, and areas requiring ergonomic load handling.

4. Weigh Scale Pallet Trucks

These smart units save time by combining transport with weighing. A built-in scale provides instant weight readings, reducing the need for separate weigh stations. This cuts down handling steps and ensures compliance with shipping requirements.

Best for: Logistics, shipping companies, and warehouses that need fast, accurate load verification.

5. Rough Terrain Pallet Trucks

Built with oversized pneumatic wheels and reinforced frames, rough terrain pallet trucks are designed to tackle uneven ground, gravel, and outdoor conditions where standard trucks can’t go.

Best for: Construction sites, garden centres, outdoor storage yards, and event setups.

6. Low-Profile Pallet Trucks

Certain pallets—especially those imported or non-standard—sit lower than the standard clearance height. Low-profile pallet trucks are built specifically to handle these tricky loads without damage.

Best for: Businesses using custom or non-standard pallets, such as specialist manufacturing and logistics operations.

7. Stainless Steel & Galvanised Pallet Trucks

In industries where hygiene and corrosion resistance are critical, stainless steel or galvanised models are the go-to choice. These trucks are resistant to moisture, chemicals, and rust, ensuring compliance with strict health and safety standards.

Best for: Food processing, pharmaceuticals, cold storage, and chemical industries.

👉 Shop our complete range of specialist pump trucks

Each of these models has been designed to solve a very specific problem in the workplace. If you’re unsure which type best suits your needs, our expert team is here to help you match the right solution to your environment.

Quick Pallet Truck Comparison Table

👉 Compare all available models in our pallet trucks collection

Key Features to Look For

When buying a pallet truck, choosing the right specifications can mean the difference between smooth daily operations and costly downtime. Here’s what our 20+ years of experience has taught us to check:

Load Capacity

• Standard trucks handle 2000–2500kg, but heavier-duty options exist.
• Always choose a truck that matches or exceeds your heaviest loads.

Fork Size

• Standard forks measure 540mm x 1150mm.
• Narrow or longer forks may be required for non-standard pallets.

Wheels

Nylon wheels: Hard-wearing, ideal for smooth surfaces.

Polyurethane wheels: Quieter, with better grip, suited for uneven floors.

Rubber wheels: Shock-absorbing and floor-friendly.

Lift Height

• Standard lift height is around 200mm.
• High-lift options available for special applications.

Durability & Build Quality

• Investing in a robust frame and quality hydraulics pays off in the long run.

Ergonomics

• Comfortable handles, smooth pump action, and easy steering reduce operator fatigue.

Buying Tips: How to Choose the Right Pallet Truck

After decades of supplying pallet trucks to businesses across multiple sectors, here are our top buying tips:

1. Match the truck to your workload

   • Light, occasional use? A manual pallet truck is fine.

   • High-volume, continuous shifts? Invest in electric.

2. Consider your floor surface

   • For smooth indoor floors, nylon wheels are ideal.

   • For uneven or outdoor surfaces, polyurethane or rubber wheels are better.

3. Think long-term costs, not just purchase price

   • Cheaper models may cost more in repairs or downtime.

   • A well-built pallet truck can last 10+ years with proper care.

4. Check availability of parts and servicing

   • Always buy from a supplier who provides spares and aftercare support.

5. Don’t forget specialist needs

   • If you handle odd-sized pallets, corrosive environments, or heavy-duty loads, standard models won’t cut it.

👉 Browse our full range of pallet trucks for sale

Pallet Truck Maintenance & Safety

A well-maintained pallet truck is not only safer but also more cost-efficient. From our decades of servicing and supplying equipment, these are our golden rules:

• Inspect daily – Check wheels, forks, and hydraulics for wear and tear.
• Lubricate moving parts – Keeps operation smooth and extends lifespan.
• Train staff – Proper use prevents accidents and reduces unnecessary damage.
• Service regularly – Schedule annual servicing for heavy-use equipment.

A well-maintained pallet truck is not only safer but also more cost-efficient

Why Buy from a Trusted Supplier?

The market is flooded with cheap imports and substandard pallet trucks. In our experience, many of these fail within months, leaving businesses frustrated and out of pocket.

As a specialist with over 20 years in the industry, we’ve built long-term relationships with trusted manufacturers and rigorously test the products we supply. When you buy from us, you’re not just getting a pallet truck—you’re getting the confidence that it will perform reliably, backed by expert advice and aftersales support.

Related Reading

This article is part of our Pallet Truck Blog Series:

• 📖 Manual vs Electric Pallert Trucks: When is it Time To Ditch The Pump Handle?

COMING SOON

• 📖 Manual vs Electric Pallet Trucks: Which One to Choose?
• 📖 Top 10 Pallet Trucks for Warehousing in 2025

Our Final Thoughts

Pallet trucks may seem simple, but choosing the right one can make a huge difference to the efficiency, safety, and profitability of your operations. With decades of experience supplying businesses across every sector, we know that the best results come from matching the right truck to the right application.

If you’re ready to explore your options, check out our full pallet trucks collection or get in touch with our team for tailored advice.