OVERVIEW
A heavy manufacturing facility handling steel components up to 18 tonnes experienced frequent synthetic sling damage and downtime due to sharp edges, heat exposure, and repetitive multi-leg lifts.
Traditional synthetic slings required regular replacement and additional inspection time.
Chain slings were introduced across fabrication and assembly areas to improve durability, safety, and lifting efficiency.
CHALLENGES
- Repeated damage from sharp-edged components
- Heat exposure during fabrication and welding
- requirement for varied lifting configurations
- Downtime caused by frequent sling replacement
BENEFITS
Following implementation, the site recorded a 35% reduction in sling-related damage incidents during the first 12 months. Chain slings proved more resistant to abrasion and heat, remaining in service longer than previous lifting equipment.
Multi-leg chain sling configurations reduced the total number of lifting accessories on site by approximately 25%, improving changeover times between lifts.
- Increased Durability: Average sling service life increased by over 40% compared to previous lifting solutions.
- Improved Safety: Clear WLL markings and visible wear points contributed to a 20% reduction in lifting-related near-miss reports.
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