Electric Chain Hoists form a major part of safe and efficient lifting operations, helping businesses lift and transport heavy loads in a matter of minutes. To in order to maintain the integrity and efficiency of your trusted electric hoist, regular servicing and checks are pivotal if your aim is to reduce the risk of failure and ensure compliance with safety standards.
ELECTRIC CHAIN HOIST SERVICING REQUIREMENTS
- Purpose of Servicing: Servicing ensure that your hoist function safely and effectively, detecting wear, damage, and component fatigue.
- Regulatory Compliance: Maintenance must follow strict safety standard such as ISO 9927-1, which define inspection and testing guidelines.
Recommending Servicing Intervals
- Routine Servicing: Inspect hoists every 6 months for moderate use. For heavy or continuous use, service every 3 months.
- Annual Inspections: Conduct a full inspection annually, regardless of usage. This includes load testing, chain examination, and brake assessments.
- Post-Incident Servicing: Service immediately after overloads, abnormal noises, or any unexpected incidents.
Daily Checks
Perform daily inspection to identify any visible damage or operational issues. Key pointers include:
- Chain & Hooks: Inspect chains for kinks, wear, and elongation. Check hooks for bending, cracks, and deformation.
- Electrical Component: Ensure power supplies and connections of secure. Look for damaged cables or loose wires.
- Brakes: Test brakes to ensure they hold loads securely when the hoist stops.
- Controls & Operation: Verify that control buttons respond correctly. Test the hoist under no loads to detect unusual noises or delays.
Signs of Potential Failure
Replace or service your electric chain hoist immediately if you notice:
- Unusual noises such as grinding or clicking sounds during operation
- Worn chains with signs of elongation, rust, or cracked links
- Weak brakes that fail to hold loads securely
- Damaged electrical parts such as frayed wires, loose connections, or control malfunctions
Why Regular Maintenance Matters
- Enhances Safety: Prevents accidents caused by mechanical or electric failures
- Extends Equipment Lifecycle: Reduces long-term repair costs and associated downtime
- Maintains Compliance: Meets stringent safety regulations for workplace equipment
Faulty electric chain hoists can cause serious, and potentially fatal, damage, therefore scheduled and regular servicing and inspections are vital to ensure safety and reliability. Always follow the recommended intervals and inspect components before each use. Address any issues immediately to prevent downtime and maintain compliance. Prioritising maintenance of your equipment should be a core value of your business if you wish to continually operate at peak performance.
At LES - Lifting Equipment Store, we have the capabilities to service your electric chain hoist on your behalf. If you next thorough inspection is due, why not contact one of our fully trained team, and they can talk you through the process and get your hoist booked in for servicing or simply email us by filling in the form below.