29 Jan 2026

ENGINE CRANE SAFETY: BEST PRACTICES FOR LIFTING ENGINES IN A WORKSHOP

Engine cranes dramatically reduce manual handling risks - but only when used correctly. Most workshop accidents involving engine lifting are caused not by equipment failure, but by incorrect setup, overloading, or poor working practices.

This guide outlines best-practice safety procedures used in professional workshops.

Common Causes of Engine Crane Accidents

• Exceeding rated load capacity
• Uneven or unstable floors
• Incorrect sling or chain attachment
• Poor crane maintenance
• Sudden load shifts during lifting

Each of these risks is preventable with proper planning and equipment selection.

Pre-Lift Safety Checklist

1. Inspect the Engine Crane

Before every lift:

• Check hydraulic ram for leaks
• Inspect welds and frame for damage
• Ensure castors rotate freely
• Confirm boom position and load rating

If anything looks compromised, do not proceed.

2. Confirm Load Weight

Never guess engine weight. Manufacturer specs or workshop manuals should always be referenced.

Example: A modern turbo diesel engine with ancillaries and gearbox can exceed 500kg - far more than many technicians expect.

Always choose a crane with significant headroom above the estimated load.

3. Use Proper Lifting Accessories

• Rated chains or slings only
• Engine levellers for controlled tilting
• Secure lifting points on the engine block

Avoid improvised solutions such as straps or non-rated hardware.

Correct Lifting Technique

Stable Positioning

• Crane legs fully extended
• Wheels aligned straight
• Floor free from oil, debris, or uneven surfaces

Controlled Lifting

• Pump hydraulics slowly
• Keep hands and feet clear
• Never stand under a suspended engine

Load Movement

• Push the crane, not the load
• Avoid sudden turns
• Keep lift height as low as practical during transport

Storage and Maintenance

Proper care extends crane lifespan and maintains safety:

• Lower boom when not in use
• Store indoors to prevent corrosion
• Periodically lubricate moving parts
• Follow manufacturer service intervals

High-quality workshop engine cranes are designed for repeated professional use - but only if maintained correctly.

Why Professional-Grade Equipment Matters

Using uncertified or under-rated lifting equipment dramatically increases risk. Professionally manufactured engine cranes are:

• Load tested
• Clearly rated
• Designed for workshop conditions

For safe, compliant lifting, always use a purpose-built workshop engine crane: 👉 Explore Engine Crane Options