25 Jun 2025

YOUR STEP-BY-STEP GUIDE TO INSPECTING YOUR CHAIN HOIST FOR SAFETY

As someone who works alongside professionals who operate chain hoists regularly, I know just how important it is to keep the equipment in top condition. A quick daily check can make a big difference, not only in preventing accidents but also in avoiding costly repairs or downtime.

Here's a practical guide I have compiled, following conversations with engineers and operatives, to inspect a chain hoist and make sure it's safe to use - many of these are suitable for electric chain hoists, chain block/manual chain hoists, and ratchet lever hoists.

YOUR GUIDE

START WITH THE MANUAL

It might sound basic, but the first thing I do is check the manufacturer’s manual. Different models have their own maintenance schedules and parts specs, and following these instructions keeps everything up to code.

GIVE IT A GOOD LOOK OVER

I begin each inspection with a visual check. I look for anything unusual like rust, cracks, or bent parts on the chain, hooks, and housing. The hook latch should close properly, and I make sure there are no oil leaks or signs of wear that stand out.

CHECK THE CHAIN

I run the load chain through my hands (with gloves on) and inspect each link. If I see any stretching, twisting, or damage, that's a red flag. The chain should run smoothly over the sprockets, and I make sure it's lubricated just right—not too dry or greasy.

TEST THE BRAKES

Next, I hook up a light load and check the brakes. When I let go of the controls, the load should stay put. If it slips or there's a weird noise, I don't take any chances—the hoist gets taken out of service for repair.

"Inspecting your chain hoist doesn’t take long, but skipping it can lead to serious trouble. Keeping your gear in check is just part of the job, and it helps keep everyone safe. Take the time to do it right every time."

LOOK AT THE HOOK

The hook has to be in perfect condition. I check that it hasn’t opened up more than it should, and that there’s no damage or warping. The safety latch should spring back into place every time.

TRY OUT THE CONTROLS

I press each button on the pendant or remote control to see that they work smoothly and snap back to neutral when released. Any delay or stickiness could point to an electrical or mechanical issue.

CHECK THE SUSPENSION

Whether it's hanging from a beam or on a trolley, the suspension system needs to be solid. I inspect for any loose bolts, cracks, or wobbling. Stability is key when you’re lifting heavy loads.

KEEP RECORDS

I always write down what I find. That includes the date, what I checked, and anything that looked off or needed fixing. It helps with audits and also gives a clear maintenance history.